Støbning af knivformet filmapplikator
Mikrometrisk filmapplikator
Micrometer Drawdown Blade
Mikrometer-afmærkningsværktøj
Doctor Blade-filmapplikator
Adjustable Casting Knife Film Applicator
Adjustable Micrometric Film Applicator
Adjustable Micrometer Drawdown Tool
Adjustable Micrometer Drawdown Tool
Adjustable Doctor Blade Film Applicator
Filmapplikator til præcisionsstøbte knive
Precision Micrometric Film Applicator
Precision Micrometer Drawdown Blade
Precision Micrometer Drawdown Tool
Præcisionsfilmapplikator med rakel
Expert Coating & Film Application
ASTM D823
Produktbeskrivelse:
Qualtech-produkter – Industri Støbning af knivformet filmapplikator er et præcisionskonstrueret Mikrometrisk filmapplikator at påføre et bredt udvalg af forskellige folier og belægninger på prøveoverflader og underlag på professionel vis.
Dette Mikrometrisk filmapplikator is designed and engineered offering a precision engineered Film Application Blade and precision Micrometric Film Thickness Controls available with high-precision Analog Micrometer Adjustment or with Digital Micrometer Adjustment combined with a large LCD Display.
Dette Præcisionsapplikator med skraberblad is made of high quality materials to ensure high accuracy and reliable performance and longevity offering a continuously adjustable Film Thickness range from 0 µm up to 8000 µm on select models.
This professional precision engineered Mikrometrisk filmapplikator fås med en påføringsbladbredde på:
- 50 mm
- 100 mm
- 150 mm
- 200 mm
- 300 mm
- Custom Engineered according to your requirements
Dette Filmapplikator til præcisionsstøbte knive er udviklet til professionel påføring af belægninger og malingsfilm til forskning og kvalitetsstyring, og det er et anbefalet tilbehør til din Automatisk filmapplikator.
This professional Micrometric Drawdown Film Applicator is designed and engineered in accordance with international test standards including:
Micrometer Film Applicator QPI‑MAFA Series – Ansøgning:
ASTM Test Method (ASTM D823 – Standard Practices for Producing Films of Uniform Thickness of Paint, Varnish, and Related Products)
Formål
The ASTM D823 procedure defines how to produce uniform wet films of coatings for laboratory evaluation. It ensures repeatable film thickness and surface quality for tests such as gloss, adhesion, hardness, and drying time.
Apparat
Micrometer Film Applicator (QPI‑MAFA Series) — precision stainless‑steel applicator with analog or digital micrometer heads for adjustable gap control.
Test substrate — glass, metal, or sealed paper panels cleaned and prepared according to coating type.
Drawdown surface — level, vibration‑free bench or automatic film applicator platform.
Procedure
Forberedelse
Mix coating thoroughly and condition to test temperature (typically 23 ± 2 °C).
Clean substrate with solvent or lint‑free cloth.
Gap Adjustment
Set micrometer heads to the desired film thickness (e.g., 50 µm, 100 µm, 150 µm).
Verify parallel alignment of the blade using calibration blocks.
Filmpåføring
Deposit a measured amount of coating in front of the blade.
Draw the applicator smoothly across the substrate at a constant speed (150–300 mm/s).
Avoid vibration or jerking motion.
Drying and Evaluation
Allow the film to level and dry under controlled conditions.
Measure wet and dry film thickness using a calibrated gauge.
Key Parameters
Film uniformity tolerance: ± 2 µm for gaps ≤ 100 µm.
Repeterbarhed: within 1 % of target thickness.
Surface finish: free of streaks, bubbles, or edge lift.
Engineering Insight
The ASTM method emphasizes mechanical precision og repeatable drawdown speed. The QPI‑MAFA’s micrometer control allows engineers to reproduce identical coating thicknesses across multiple samples, ensuring reliable comparative data for formulation studies.
ISO Test Method (ISO 2808 – Paints and Varnishes: Determination of Film Thickness)
Formål
ISO 2808 specifies standardized techniques for measuring and controlling film thickness of paints, varnishes, and related coatings. When used with a micrometer film applicator, it defines how to achieve and verify uniform wet films for laboratory testing.
Apparat
Micrometer Film Applicator QPI‑MAFA Series — adjustable doctor‑blade applicator with precision micrometer heads.
Reference substrate — glass or metal panels conforming to ISO 1514.
Thickness measurement tools — wet‑film combs or electronic gauges calibrated per ISO 2178 or ISO 2360.
Procedure
Kalibrering
Confirm micrometer gap using certified feeler gauges or calibration blocks.
Record nominal gap setting and environmental conditions.
Filmpåføring
Apply coating evenly across the substrate using the QPI‑MAFA applicator at a controlled speed.
Maintain constant pressure and angle to ensure uniform flow.
Thickness Verification
Immediately measure wet film thickness at multiple points.
After drying, measure dry film thickness and compare to theoretical values.
Reporting
Document gap setting, coating type, viscosity, substrate, ambient temperature, and humidity.
Calculate deviation between nominal and measured thickness.
Key Parameters
Measurement accuracy: ± 5 % of nominal thickness.
Environmental control: 23 ± 2 °C, relative humidity 50 ± 5 %.
Surface uniformity: no visible streaks or discontinuities.
Engineering Insight
The ISO method focuses on traceability and calibration. It ensures that every film produced with the QPI‑MAFA applicator can be correlated to certified measurement standards, supporting international quality assurance and cross‑laboratory reproducibility.
Precision Micrometer Drawdown Blade – Funktioner:
Highly precise coating thickness control for laboratory drawdowns and standardized test films
Repeatable and reproducible results with an advanced micrometer‑adjustable blade gap
Uniform wet film formation with minimal streaking, bubbling or edge defects
Ideal for ASTM and ISO coating tests, including ASTM D823 and ISO 2808
Supports a wide range of coating materials such as paints, varnishes, inks, adhesives, polymers, and battery slurries
Excellent mechanical stability due to rigid stainless‑steel construction
Consistent film quality across multiple substrates, including glass, metal, foil and sealed paper
Delivered Ready to use & Fast Setup & Precision Adjustment for rapid laboratory workflows
High durability and corrosion resistance, suitable for daily QC and R&D applications
Improved adhesion and leveling behavior through precise gap control
Dual micrometer heads (analog or digital) for exact vertical precision blade positioning
Fine adjustment increments - up to 1 µm on digital models
Wide gap range up to 8000 µm for flexible coating thickness selection
Precision High Quality Stainless Steel Doctor Blade for smooth, even film deposition and durable
Rigid Design for stable manual drawdowns and consistent blade geometry
Available in multiple blade widths from 50 mm to 300 mm and custom engineered sizes
Digital Display Options with high‑resolution LCD readout and locking mechanism
Smooth, ergonomic handling for controlled manual drawdowns without vibration
Easy cleaning and maintenance due to open, accessible blade design
Compatible with Automatic Film Applicators for standardized drawdown speed
Høj præcision og høj nøjagtighed
Ergonomisk design og pålidelig ydeevne
Engineered in accordance with recognized international test standards including ASM D823
Præcisionsfilmapplikator med rakel – Tekniske specifikationer:
| Præcision | ±2 µm |
| Afstandsstørrelse | 0 – 5000 µm |
| Inkrementer | 10 µm |
Mikrometrisk filmapplikator – Tilgængelige modeller:
| Model | Interval for størrelsesforskel | Inkrementer | Klingebredde | Visning |
|---|---|---|---|---|
| QPI-MAFA1 | 0 µm – 8000 µm | 10 µm | 50 mm | Analog |
| QPI-MAFA2 | 0 µm – 8000 µm | 10 µm | 100 mm | Analog |
| QPI-MAFA3 | 0 µm – 8000 µm | 10 µm | 150 mm | Analog |
| QPI-MAFA4 | 0 µm – 8000 µm | 10 µm | 200 mm | Analog |
| QPI-MAFA5 | 0 µm – 8000 µm | 10 µm | 250 mm | Analog |
| QPI-MAFA6 | 0 µm – 8000 µm | 10 µm | 300 mm | Analog |
| QPI-MAFA7 | 0 µm – 8000 µm | 10 µm | Specialtilpasset bredde | Analog |
| QPI-MAFA8 | 0 µm – 8000 µm | 1 µm | 50 mm | Digitalt |
| QPI-MAFA9 | 0 µm – 8000 µm | 1 µm | 100 mm | Digitalt |
| QPI-MAFA10 | 0 µm – 8000 µm | 1 µm | 150 mm | Digitalt |
| QPI-MAFA11 | 0 µm – 8000 µm | 1 µm | 200 mm | Digitalt |
| QPI-MAFA12 | 0 µm – 8000 µm | 1 µm | 250 mm | Digitalt |
| QPI-MAFA13 | 0 µm – 8000 µm | 1 µm | 300 mm | Digitalt |
| QPI-MAFA14 | 0 µm – 8000 µm | 1 µm | Specialtilpasset bredde | Digitalt |
Avancerede filmpåføringsanordninger – Medfølgende dele:
- Professionel filmpåfører
- Smuk transportkasse
- Kalibreringscertifikat
- Kvalitetscertifikat
- Brugervejledning
- Udvidet garanti
- Livstidsstøtte
Få oplysninger nu om produkter, priser, teknisk support og professionelle tjenester.
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